ManufacturingOperations

How FURUNO Uses Elastic to Cut Vessel Incident Resolution Time by 94%

FURUNO is a Japanese electronics manufacturer specializing in marine navigation, radar, and satellite communication systems for commercial vessels. The company deployed the Elastic Stack to gain real-time visibility into onboard data consumption across its fleet, replacing a manual process that required days to weeks of data collection. Mean time to knowledge on connectivity issues dropped by 94%, with incidents now identified within an hour.

Impact

94%

Mean time to knowledge reduction

~1 hour

Problem identification speed

300+ million

Documents stored in Elasticsearch

30

Vessels currently monitored

Challenge

FURUNO’s satellite communication customers experienced unexplained slow connections and unexpected data charges, but diagnosing root causes required one to two days to weeks of data retrieval from satellite partners, followed by manual analysis of tens of millions of spreadsheet rows.

Solution

FURUNO deployed the Elastic Stack across 30 vessels, with onboard Logstash and Metricbeat agents collecting firewall and modem data that is indexed into Elasticsearch and visualized in Kibana, enabling real-time visibility into onboard data consumption patterns.

Tools & Technologies

What Leaders Say

We needed to find out what was happening onboard vessels and explain to customers which devices and services were consuming data.

Ben de Vries, IT Specialist

Up until we began using Elastic, a lot of time was spent collecting and graphing data in spreadsheets and that is no longer necessary.

Miki Sato, Assistant Manager
Get the full context.

Sign up to read complete case studies, access detailed metrics, and unlock all use cases.

Full Story

FURUNO sits at the core of global maritime navigation. The company’s radar, sonar, and satellite communication equipment operates aboard commercial vessels worldwide, and its customers depend on reliable connectivity to coordinate operations at sea. When those connections degraded or data charges spiked unexpectedly, FURUNO needed to understand why.

Before deploying Elastic, diagnosing a vessel connectivity issue was a labor-intensive ordeal. Data retrieval from satellite partners required one to two days at minimum, and in some cases stretched to weeks. Once retrieved, the team faced tens of millions of spreadsheet rows to analyze manually. There was no way to see in real time what devices and services aboard a ship were consuming data, which made it nearly impossible to give customers a precise explanation when bills came in higher than expected.

FURUNO built a monitoring architecture using the Elastic Stack across its fleet. Onboard computers run Logstash and Metricbeat to collect data from firewalls, modems, antennas, and communications equipment. That data is filtered, compressed, and transmitted to shore-based infrastructure, where it is indexed into Elasticsearch and visualized through Kibana dashboards and Elastic Maps. The system currently monitors 30 vessels and processes over 300 million documents totaling approximately 50 gigabytes.

The operational impact was significant. Mean time to knowledge on connectivity issues fell by 94%. The team can now identify and diagnose problems in roughly one hour, compared to the previous one-to-two day baseline. When a vessel detected malware, the Elastic Stack surfaced the incident within an hour. Kibana dashboards give customer-facing teams precise visibility into which devices and services are consuming bandwidth, enabling transparent conversations with clients about usage patterns.

FURUNO plans to expand the deployment to several hundred vessels across Japan and Asia Pacific, with Kibana Spaces enabling customer-facing dashboards and automated usage threshold alerts. The architecture positions the company to monetize its data visibility capabilities as a value-added service, shifting from reactive customer support to proactive fleet intelligence.

Similar Cases

BO
Blue Origin
2,700+
ai agents deployed

Blue Origin deployed 2,700+ AI agents with 70% company-wide adoption, achieving a 90% reduction in hardware development time using Amazon Bedrock.

Aerospace & DefenseManufacturingALAWS LambdaAEAmazon EKS
O
O3sigma
2 weeks
model fine-tuning time to global top-3 ranking

O3sigma, an AI startup spun out of Obeikan (the Middle East’s largest manufacturer) and deployed in 40+ factories globally, built the first commercially available industrial foundation model on Snowflake’s AI Data Cloud. Using Snowflake Cortex AI and Cortex Analyst, O3sigma’s composite AI models predict and prescribe equipment adjustments in natural language — fine-tuning in two weeks to rank in the global top three against twenty years of benchmarks and generating $100K+ in new client revenue from factory optimizations.

ManufacturingTechnologySSnowflakeSCSnowflake Cortex AI
MI
Mondelez International
2–3x
engineering productivity gain

Mondelez International, one of the world’s largest snack companies with products in 150+ countries, selected AWS as its strategic cloud provider in late 2024 and deployed Amazon Q Developer as its agentic AI coding assistant for global engineering teams. The result: engineers experience 2–3x productivity gains, new environment setup dropped from days to under an hour, and server provisioning shrank from 7–10 days to 20 minutes. New engineers who previously took months to become effective team contributors now reach full productivity in days.

ManufacturingFood & BeverageAQAmazon Q Developer
RG
Renault Group
€1 million
value recovered in first 3 months

Renault Group, a global automaker with 98,000 employees across 36 countries, deployed the Celonis Process Intelligence Platform to eliminate inefficiencies in its Procure-to-Pay operations. By combining rapid wins in Accounts Payable with a DMAIC-driven transformation strategy, the company recovered €1 million within three months and €15 million in the first year.

ManufacturingAutomotiveCPCelonis Process CopilotCCelonis
A
Albemarle
80%
support tickets resolved without it back-and-forth

Albemarle, the world’s largest lithium manufacturer with 8,300 employees across four continents, deployed Moveworks as its AI assistant ALbot within Microsoft Teams to provide multilingual, 24/7 employee support. The platform resolves 80% of support tickets without IT back-and-forth and has cut average resolution time by 49%, giving Albemarle’s growing global workforce consistent, instant support regardless of language or time zone.

ManufacturingMMoveworks
D
DSM
Multi-million-dollar
savings from pilot

DSM, the Dutch multinational in health, bioscience, and nutrition, deployed the Celonis Execution Management System to eliminate manual interventions in its Order-to-Cash process. Within a 3-month pilot, the company achieved multi-million-dollar savings, reduced delivery blocks by 10%, improved its APAC first-time-right ratio from 18% to 42%, and grew North America OTIF from 84% to 90%.

ManufacturingCPCelonis Process Intelligence Platform
H
Hexion
50%
reduction in supplier financing days to pay

Hexion, the specialty chemical manufacturer serving 1,200+ companies across 60 countries, deployed the Celonis Process Intelligence Platform to gain real-time visibility across five core supply chain processes. The implementation achieved a 50% reduction in supplier financing days (saving millions in working capital), a 45% drop in production route changes, and a 6-day improvement in credit hold release to shipment.

ManufacturingCPCelonis Process Intelligence Platform
WV
West Valley Construction
97%
safety events reduction

West Valley Construction, a California underground utilities contractor operating 600 vehicles across 12 locations, deployed Samsara’s Connected Operations Platform including AI Dash Cams and Fleet Telematics to replace disconnected manual systems. Within four months, safety events dropped 97% and the company went from award to full implementation in under 100 days.

ManufacturingSCSamsara Connected Operations PlatformSFSamsara Fleet Telematics